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Advanced Composite Solutions

Advanced Weaving and Composite Technology

We produce 3D woven preforms and composite parts for the defense, aerospace, space and automotive industries. Loom design, preform engineering and RTM manufacturing all run in-house under one roof.

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What is 3D Weaving?
X · Y · Z

What is 3D Weaving?

3D weaving is a preform manufacturing technology that produces a defined geometry and internal pattern on a dedicated loom. Fibers locked across all three axes eliminate the inter-ply separation (delamination) seen in conventional 2D laminates and produce a measurable jump in mechanical performance.

What is a 3D Woven Composite?

What is a 3D Woven Composite?

A 3D woven composite is the resin-impregnated form of a 3D preform, produced via RTM (Resin Transfer Moulding). The through-thickness fibers from the preform are preserved in the finished part — so compared to conventional 2D laminates, delamination risk drops while impact and fatigue resistance both rise.

Why 3D?

Advantages of 3D Composites

Manufacturing and performance advantages over traditional 2D laminated composites.

01 / 07

Structural Superiority

Fibers locked along all three axes form a monolithic structure; no delamination or interlayer sliding.

  • No interlayer separation (delamination) occurs.
  • Fibers are placed along the X, Y and Z axes; different pattern combinations can be applied.
  • Through-thickness fibers deliver high impact resistance and excellent CAI values.
  • No resin-rich zones at T, Pi, H or X profile junctions.
02 / 07

Manufacturing Freedom

Complex geometries are woven directly; no secondary machining is needed.

  • Preforms can be woven in complex geometries in a single pass.
  • Cylindrical, conical, variable-thickness or curved parts are produced through the standard process.
  • The preform conforms to rigid or flexible mould geometry during the RTM process.
  • Different fibre types can be combined to produce single-piece hybrid structures.
03 / 07

High Performance

Non-crimp fibres and full automation deliver high density, stiffness and repeatability.

  • Non-crimp fibres and fully automated production yield high fibre density and stiffness.
  • 3D weave-pattern software places fibres in the chosen direction and density, delivering superior mechanical and thermal properties.
  • The resulting composite shows high impact and fatigue resistance.
04 / 07

Machinability

No delamination risk during CNC, waterjet or drilling operations.

  • Assembly holes can be drilled directly, or refined with CNC machining.
  • Composites in billet form can be safely machined on a CNC mill.
  • Clean, defect-free cuts are achieved with high-pressure waterjet.
05 / 07

Serial Production Advantage

Automation and repeatable weaving lower the unit cost in high-volume production.

  • Significant cost advantage at high production volumes.
  • Fully automated production technology guarantees standardised, repeatable output.
06 / 07

Material Variety

Carbon, glass, aramid and hybrid combinations — many material recipes on a single machine.

  • Carbon, glass, aramid and specialty fibres can be woven.
  • Hybrid structures such as carbon + aramid can be produced as a single piece.
  • Resin system and thickness are optimised for each application.
07 / 07

R&D and Custom Design

Every step from part geometry to weave pattern is engineered to your spec.

  • A bespoke preform and composite design is developed for each customer.
  • Custom weave patterns are applied for aircraft, missile and satellite parts.
  • A smooth transition from prototype to serial production is managed end-to-end.
01 / 07

Structural Superiority

Fibers locked along all three axes form a monolithic structure; no delamination or interlayer sliding.

  • No interlayer separation (delamination) occurs.
  • Fibers are placed along the X, Y and Z axes; different pattern combinations can be applied.
  • Through-thickness fibers deliver high impact resistance and excellent CAI values.
  • No resin-rich zones at T, Pi, H or X profile junctions.
02 / 07

Manufacturing Freedom

Complex geometries are woven directly; no secondary machining is needed.

  • Preforms can be woven in complex geometries in a single pass.
  • Cylindrical, conical, variable-thickness or curved parts are produced through the standard process.
  • The preform conforms to rigid or flexible mould geometry during the RTM process.
  • Different fibre types can be combined to produce single-piece hybrid structures.
03 / 07

High Performance

Non-crimp fibres and full automation deliver high density, stiffness and repeatability.

  • Non-crimp fibres and fully automated production yield high fibre density and stiffness.
  • 3D weave-pattern software places fibres in the chosen direction and density, delivering superior mechanical and thermal properties.
  • The resulting composite shows high impact and fatigue resistance.
04 / 07

Machinability

No delamination risk during CNC, waterjet or drilling operations.

  • Assembly holes can be drilled directly, or refined with CNC machining.
  • Composites in billet form can be safely machined on a CNC mill.
  • Clean, defect-free cuts are achieved with high-pressure waterjet.
05 / 07

Serial Production Advantage

Automation and repeatable weaving lower the unit cost in high-volume production.

  • Significant cost advantage at high production volumes.
  • Fully automated production technology guarantees standardised, repeatable output.
06 / 07

Material Variety

Carbon, glass, aramid and hybrid combinations — many material recipes on a single machine.

  • Carbon, glass, aramid and specialty fibres can be woven.
  • Hybrid structures such as carbon + aramid can be produced as a single piece.
  • Resin system and thickness are optimised for each application.
07 / 07

R&D and Custom Design

Every step from part geometry to weave pattern is engineered to your spec.

  • A bespoke preform and composite design is developed for each customer.
  • Custom weave patterns are applied for aircraft, missile and satellite parts.
  • A smooth transition from prototype to serial production is managed end-to-end.
01 / 07

Structural Superiority

Fibers locked along all three axes form a monolithic structure; no delamination or interlayer sliding.

  • No interlayer separation (delamination) occurs.
  • Fibers are placed along the X, Y and Z axes; different pattern combinations can be applied.
  • Through-thickness fibers deliver high impact resistance and excellent CAI values.
  • No resin-rich zones at T, Pi, H or X profile junctions.
02 / 07

Manufacturing Freedom

Complex geometries are woven directly; no secondary machining is needed.

  • Preforms can be woven in complex geometries in a single pass.
  • Cylindrical, conical, variable-thickness or curved parts are produced through the standard process.
  • The preform conforms to rigid or flexible mould geometry during the RTM process.
  • Different fibre types can be combined to produce single-piece hybrid structures.
03 / 07

High Performance

Non-crimp fibres and full automation deliver high density, stiffness and repeatability.

  • Non-crimp fibres and fully automated production yield high fibre density and stiffness.
  • 3D weave-pattern software places fibres in the chosen direction and density, delivering superior mechanical and thermal properties.
  • The resulting composite shows high impact and fatigue resistance.
04 / 07

Machinability

No delamination risk during CNC, waterjet or drilling operations.

  • Assembly holes can be drilled directly, or refined with CNC machining.
  • Composites in billet form can be safely machined on a CNC mill.
  • Clean, defect-free cuts are achieved with high-pressure waterjet.
05 / 07

Serial Production Advantage

Automation and repeatable weaving lower the unit cost in high-volume production.

  • Significant cost advantage at high production volumes.
  • Fully automated production technology guarantees standardised, repeatable output.
06 / 07

Material Variety

Carbon, glass, aramid and hybrid combinations — many material recipes on a single machine.

  • Carbon, glass, aramid and specialty fibres can be woven.
  • Hybrid structures such as carbon + aramid can be produced as a single piece.
  • Resin system and thickness are optimised for each application.
07 / 07

R&D and Custom Design

Every step from part geometry to weave pattern is engineered to your spec.

  • A bespoke preform and composite design is developed for each customer.
  • Custom weave patterns are applied for aircraft, missile and satellite parts.
  • A smooth transition from prototype to serial production is managed end-to-end.

Industries

Usage Areas of 3D Composites

Applications of 3D woven composites across defense, aerospace, space, marine, and automotive sectors.

Missiles & Rockets — Industries

Missiles & Rockets

Combustion chamber insulation, motor insulation, nozzles, refractories, radomes, and blast curtains.

Aircraft — Industries

Aircraft

Turbine fan blades, engine casings, OGVs, carbon brakes, landing gear, and T-Pi-H profiles.

Satellites — Industries

Satellites

Gyroscope flywheels, reaction wheels, and energy storage devices.

Spacecraft — Industries

Spacecraft

High-temperature thermal protection systems.

Armored Vehicles — Industries

Armored Vehicles

Lightweight, high-strength mine armor.

Naval — Industries

Naval

Low-noise, high-strength propeller blades.

FAQ

Frequently Asked Questions

What is a 3D Composite?
Composites are materials whose properties are determined by material selection, manufacturing method, and design features. 3D woven composites are a subtype that uses resin transfer to turn 3D woven preforms into final products with properties defined by these factors.
What is 3D Weaving?
3D weaving is a preform manufacturing technology that produces fabrics composed of fibers on three axes in a defined geometry and internal pattern, using a specialized weaving machine.
What are the usage areas of 3D composites?
They are used in missiles and rockets, aircraft, satellites, spacecraft, armored vehicles, and naval vehicles.
What does 3Dwovens do?
We design and manufacture 3D weaving machines, produce 3D woven preforms and composites, and act as a solution partner by developing lighter and more durable 3D woven composite products.
Which weave pattern is right for me?
The two architectures we weave most often are orthogonal and layer-to-layer. In an orthogonal weave the warp, weft and Z-axis (binder) yarns meet at right angles and the in-plane fibers stay straight — this gives the highest stiffness and strength, ideal for flat panels and heavily loaded structural parts. In a layer-to-layer (interlock) weave the binder yarn runs diagonally between neighbouring layers, adding drape, damage tolerance and the ability to form curved or complex shapes. Rule of thumb: orthogonal for maximum in-plane performance, layer-to-layer for formability and impact resistance. Share your geometry and load case and we'll recommend the architecture.

3D woven composites, built to your design

Get the standard plate price from the calculator below. For the drone chassis and custom profiles, use the quote form.

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